Осушитель воздуха с хладагентом является важным оборудованием для очистки сжатого воздуха.. We usually use refrigerant air dryers to remove moisture or water. В то же время, it can also reduce the air temperature. Окончательно, we can get a 2~10℃ pressure dew point. Refrigeration dryer uses the method of freezing and dehumidification. То есть, use the heat exchange of refrigerant and compressed air. Then control its temperature and dew point.
Как мы все знаем, many industries have high requirements for compressed air quality. These industries are below, such as pharmaceutical, еда, распыление, printing, текстиль, и т. д.. If only install desiccant air dryer, it may not meet these requirements. Поэтому, we usually also need to install a refrigerated compressed air dryer.
Why Need A Refrigerant Compressed Air Dryer?
Compressed air is a significant source of production power. But we generally do not use it directly. Because air condenses in the pipeline, there will be a lot of moisture and oil. As the pressure increases, the temperature decreases. The moisture content of saturated humid air is reduced. So water condensation will increase. Suppose there is a 55kW screw air compressor. It operates at an ambient temperature of 24°C. Кроме того, относительная влажность 75%. It will produce about 280 liters of water per day. This moisture and oil will corrode pipes and equipment. Кроме, it will also affect product quality. The main hazards caused by water in compressed air are as follows:
① Во-первых, the condensed water will remove the lubricated oil on the pneumatic equipment. So it will reduce the equipment efficiency;
② Во-вторых, the water will also accelerate the wear of the valves in the pipeline. Окончательно, cause the failure of pneumatic control equipment.
③ В-третьих, cause the pipeline and equipment to corrode. Кроме, sometimes water freezing will occur in the lower part of the pipeline. Then there is a danger of the pipeline bursting;
④ High moisture content in compressed air will also directly affect product quality. Например, it will affect the quality of food and pharmaceuticals. Кроме того, if there is water mist, it will affect the spray painting quality.
The Function of Refrigerated Air Dryer
It is precisely because of the above hazards that we need a refrigerant dryer. We need it to purify the impurities in the compressed air. It effectively removes moisture. So the dew point of our refrigeration air dryer can reach 2~10℃. Более того, it can also lower the temperature. This will protect piping and equipment. Guarantee the stability of production. В то же время, ensure the quality of industrial production.
Кроме того, we usually also use a refrigerant air dryer together with a desiccant dryer. It plays a vital role in the performance of the regenerative air dryer. Some industries have high requirements for dew point. 2~10℃ can not meet the requirements. So we need an adsorption air dryer. But the dew point is often challenging to reach if there is only the desiccant dryer. Кроме, its running load will be huge. Поэтому, it generally requires pre-cooling of compressed air.
Then we need to install the refrigerated air dryer before it. Perform preliminary cooling and dewatering. This can help to play the role of the adsorbent. It also reduces the consumption of regeneration air. To reduce economic losses.
How Does Refrigerated Air Dryer Work?
Во-первых, the compressed air enters the precooler and heat exchanger. After initial cooling, it produces condensed water. There is also dust inside. Then enter the evaporator of the refrigerated air dryer. Deep cooling is done here. В то же время, the dew point reaches 2~10℃. They are discharged from the separator. The low-temperature air is not directly discharged at this time. Вместо, go back to the heat exchanger. Output after heating. Thereby we get clean compressed air.
С другой стороны, the compressor outputs high-pressure refrigerant. Then the cooler cools it down. And make it liquid. После фильтрации, please send them to the capillary or expansion valve. После, жидкий хладагент поступает в испаритель. Refrigerant cools the air. В то же время, it will absorb the heat of the compressed air. Then cover the liquid refrigerant in a gaseous state. Окончательно, repeat the above heat exchange process.
Applications of Refrigerant Air Dryer in Different Industries
Compressed air is an important energy source for industrial production. A refrigeration dryer can purify compressed air. It has been widely used in various industries. Let’s talk about the most common industries that use refrigerant air dryers.
(1) Refrigerated Compressed Air Dryer For Laser Cutting
Good air source quality is necessary for the laser cutting industry. If there are water mist and oil, they will be sprayed on the protective mirror surface. So it will seriously affect the transmission of the laser beam. Ultimately will also affect the cutting quality. The workpieces will have problems such as burrs and rough cutting surfaces. В то же время, oil and water will adhere to the laser cutter. This affects aesthetics. More seriously, it may cause damage to the laser head.
We need to remove three types of compressed air pollutants in the laser cutting industry.
① Water —— Use a refrigerated air dryer and a desiccant dryer. Removes most of the water content in compressed air. Bring the pressure dew point to around -20 до -40°С.
② Oil vapor —— Use a precision oil-removal filter. It can remove oil from compressed air.
③ Dust —— use the post-dust removal filter. It’s to ensure that dust does not enter the laser cutting equipment. Avoid dust contamination on optical lenses.
Поэтому, we recommend the following compressed air system: воздушный компрессор + air storage tank + refrigerant dryer + адсорбционный осушитель + precision filters. Таким образом, it can guarantee the air quality for laser cutting. To improve the efficiency and quality of laser cutting!
(2) Refrigerant Air Dryer For PET Bottle Molding
What’s PET bottle molding? Injection molding of thermoplastic resin. Get tubular plastic parison. После, please place it in a split mold while still hot. Immediately after the mold closing, introduce compressed air into the parison. Inflate the plastic parison against the inner wall of the mold. Окончательно, cool and de-mold. So we obtain various plastic bottle products.
In the blow molding industry, the working pressure of compressed air is relatively high. В целом, reach 3.0MPa or 4.0MPa. Under this pressure, many gaseous water and oil pollutants will accumulate. This causes defects in various blow molding products. It will cause pockmarks or dirt on the surface of plastic bottles. Кроме того, it will also affect the stability of PET bottle stereotypes.
Поэтому, it is essential to use a refrigerant air dryer. It effectively removes moisture and impurities. And help PET bottles fully crystallize at the moment of setting. Конечно, we must use medium and high-pressure refrigerated air dryers here.
(3) Refrigerated Air Dryer For Textile Industry
The textile industry is inseparable from air compressors. The rotary screw compressor is a significant power source for the production of textile enterprises. There are many production processes in the textile industry. The demand for air consumption in different processes is quite different. Поэтому, the demand for air compressors is also relatively large.
Air-jet looms are the equipment that uses the most compressed air. В то же время, air-coated wire and texturing machines also require compressed air. And so do the drying and transportation of chips in the chemical fiber industry. These machines require a stable air supply. It also requires the compressed air to be dry, без масла, and clean. Refer to the operating requirements of various air-jet looms. The quality indicators of the compressed air are mainly as follows:
① Во-первых, remove the liquid water effectively. And remove as much gaseous moisture as possible. The pressure dew point should be below 10℃;
② Во-вторых, remove the oil vapors 0.8~1.0 μm;
③ В-третьих, remove dust particles above 0.3~1.0 μm;
Поэтому, we have to install a refrigerated air dryer and precision filters. Use them to ensure the quality of compressed air. Only in this way it can guarantee the stability of textile production. В то же время, it can reduce the harm to textile equipment products to a minimum standard.
(4) Refrigeration Air Dryer For Food Industry
Compressed air has wide applications in the food industry. Например, beer, monosodium glutamate, lactic acid, beverages, and food fermentation require it as a power source. All pneumatic components and solenoid valves also need compressed air.
We need it to control the filling, packaging, and bottling automation. The transportation, fermentation, and spraying of powdered substances also require completely pure compressed air.
If there contains oil or other impurities, it will cause pollution. In the food industry, there cannot be any minor contamination. В противном случае, it may bring physical hidden danger to consumers. On request, the air quality must meet the Class 2 standard in the food industry. Кроме, the compressed air dew point should be below -40°C.
So it would be best if you cleaned it first. The compressed air system includes an air compressor, воздушный ресивер, фильтры, сушилки, и т. д.. The pressure dew point of a refrigerant air dryer can only reach +2°C to +10°C. It cannot meet the air quality requirements of the food industry. Поэтому, it must also add a desiccant air dryer. Конечно, a refrigerated air dryer is also necessary. В противном случае, it is impossible and difficult to meet the requirements.
(5) Refrigerant Air Dryer For Spray Painting
Как мы все знаем, the spraying industry relies heavily on compressed air. Поэтому, it is also very important to pay attention to the quality of compressed air. We generally have certain requirements for the aesthetics of the sprayed appearance. For example in car spray painting, if there are bubbles and pitting, it basically needs to be reworked. Конечно, spraying in different industries has different requirements for the moisture content of compressed air.
① Car Spraying And Metal Spray Paint
The requirements for automotive spraying are the highest. Во-первых, there must use a refrigerated air dryer. But it also needs to install a desiccant dryer. Однако, there is no need for a dryer in many car beauty shops. Because the air consumption is too small, using it is unnecessary.
Metal products generally require a smooth appearance. It is the same as the requirements for car spraying. It is not recommended to use only a refrigerant dryer for drying.
② Wood Product Spraying, Building Decoration
Most of the wood products are furniture spraying. Its requirements are not high. Кроме того, architectural decoration, such as stair railings and wall spraying, do not have very high requirements for appearance. Поэтому, it only needs to use the refrigerated dryer as a separate drying machine.
③ Nano Spraying, Art Spray Painting
This is the high-end spraying industry. This type of spraying has high requirements for appearance aesthetics. And the spray material is relatively expensive. Rework costs are also high. Поэтому, it is not recommended only to use the refrigerated air dryer. Во многих случаях, it is necessary to install an adsorption dryer.
(6) Refrigerated Air Dryer For Pharmaceutical Industry
In pharmaceutical factories, compressed air is also widely used. Например, filling machines and granulators of preparations need it. Кроме того, pulping, filling, and packaging machines are also required it. There are two types of compressed air in the pharmaceutical industry: one is a general oil-lubricated compressed air system. It’s for the pneumatic components of the instruments. They do not come into direct contact with medicines. The other is an oil-free compressed air system. They come into direct contact with medicines. It is important to note that even oil-free air contains a lot of water and impurities.
Конечно, the latter is currently most used by drug manufacturers. To ensure the air quality, its purification requirements are stringent. Compressed air systems are subject to validation. Only in this way can we meet the production requirements and pass the GMP certification inspection. Air sources in the pharmaceutical industry should meet the ISO8573.1-2001 standard. То есть, the dew point should be at least -40°C. Solid particle sizes ≤ 0.1 микроны. Oil content≤0.1mg/m³.
So we must use a refrigerated air dryer and a desiccant dryer to remove moisture. And it also requires the installation of precision filters. Более того, their materials must be 304 нержавеющая сталь.