In Line Compressed Air Filter Introduction
Lingyu is a top manufacturer of in line compressed air filter systems in China. And coalescing filter can eliminate many harmful materials from an air compressor. Ví dụ, it can remove water, dust oil vapors, vân vân. Ngoài ra, compressed air filters are usually three-stage. Đó là, it includes a primary filter or pre-filter, bộ lọc loại bỏ bụi, and oil-removal filter. Some manufacturers call them QPS precision filters. And filtration accuracy is 1.0 microns and 0.01 micron.
This filter is with a manual drain valve. So you need to drain the water regularly in time. Tất nhiên rồi, we also produce a compressed air filter system with an automatic drain. Ngoài ra, the housing material is cast aluminum alloy. And we can also customize other materials, such as carbon steel and stainless steel.
Technical Parameters of In Line Compressed Air Filter
Tuýt lọc | AO Prefilter | AA Dust removal filter | AX oil removal filter | ACS Activated carbon filter |
Application | General purpose dust and | high precision purpose dust | Ultra-precision oil removal | Oil vapor adsorption |
oil removal (coalescing filter) | & oil removal (coalescing filter) | (coalescing filter) | filtration | |
& deodorization | ||||
Filtration particle size | ≤1.0μm | ≤0.01μm | ≤0.01μm | ≤0.01μm |
Residual oil content | ≤0.1ppm | .00,01ppm | ≤0.001ppm | ≤0.003ppm |
Port thread standard | GB/T7307-2001 | |||
Working pressure | thanh std.7 / Tối đa:16 quán ba | |||
Initial pressure loss | 0.07 quán ba | |||
Inlet temperature | Tối thiểu 2oC Tối đa 80oC | |||
Processing medium | Compressed air/non-corrosive gas | |||
Separation principle | Direct interception, inertial collision and diffusion | |||
Vật liệu phần tử lọc | Stainless steel support mesh + borosilicate nano glass fiber | |||
+ high temperature needle felt | ||||
Filter element lifetime | 8000 giờ | |||
Housing of compressed air line filter | High quality cast aluminum alloy | |||
Surface treatment | Internal electroplating anti-corrosion + external powder coating anti-corrosion | |||
Housing lifetime | at least 10 năm | |||
Drain type | Standard with ball valve, manual drain |
Advantages of Lingyu Compressed Air Line Filter
- Trước hết, use multiple layers of different filter materials. Đó là, it includes a borosilicate fiber layer, glass fiber layer, activated carbon fiber layer, multi-layer non-woven fabric layer, and stainless steel mesh layer. Kết quả là, we can obtain high-quality air. Bên cạnh đó, it can ensure the working strength of the filter element.
- thứ hai, use one-piece cast aluminum housing. Hơn thế nữa, it passes the internal electrophoresis treatment. There the epoxy resin powder on the outer surface. Ngoài ra, it passes twice pressure tests. So it guarantees durability and corrosion resistance. Đồng thời, prevents compressed air line filter leakage.
- thứ ba, there is a deflector inside the filter element. So it makes the air delivery smoother. There is less differential pressure. Vì thế, it will reduce the energy consumption of the compressed air filter system.
- Fourth, the airflow direction is marked on the housing. It is very easy to install.
- Fifth, the compressed air line filter is with a manual drain valve. Stable and reliable. We can drain the water regularly.
- Sixth, we can customize the logo and label for your filters.
- Cuối cùng, the packaging is good. Use pearl wool for individual protection. So it can prevent shipping damage.
How to Choose The Right Coalescing Filter For Air Compressor
- Áp lực công việc: determine the pressure level of the filter according to the possible highest pressure in the pipeline.
- Inlet And Outlet Size: It’s generally the same as the line diameter. Nếu không, you can use an adapter to connect the compressed air filter system.
- Công suất không khí: It’s generally consistent with the airflow of the refrigerant dryer. It is slightly larger than the air capacity of the air compressor.
- Inline Compressed Air Filter Material: All our filters below 22m³/min are aluminum alloy. Exceeding this flow rate is made of carbon steel. If for food and medical industries, it is necessary to choose 304 thép không gỉ. Tất nhiên rồi, if it is corrosive, need to choose 316 or 316L material.
- Determine The Filter Grade of The Filter Element:
- Main line compressed air filter: It can remove a large amount of liquid and solid particles above 3μm. We usually install it after the air compressors and after the coolers. And install it before other compressed air line filters. It acts as a pre-treatment device before a refrigerated dryer.
- Airline filter: It can filter out liquid and solid particles as small as 1μm. Đồng thời, the residual oil content is only 0.1 trang/phút. There are traces of moisture, bụi, and oil mist. It is used for pretreatment before the A-class filter. Often use it before the refrigeration dryer and desiccant air dryer.
- Dust and oil removal filter: It can remove liquid and solid particles as small as 0.01μm. Đồng thời, the residual oil content is 0.01 ppm and 0.001 trang/phút, respectively. Almost all moisture, bụi, and oil are removed. It can protect the air before the desiccant dryer.
- Activated carbon filter: It can filter out oil mist and hydrocarbons as small as 0.01μm. Ngoài ra, the residual oil content is only 0.003 trang/phút. The air is free from moisture, bụi, và dầu. Bên cạnh đó, odorless and tasteless. So it’s suitable for the food industry, breathing, aseptic packaging, vân vân.
How Does In Line Compressed Air Filter Work
The filter element adopts a straight-through open design. Vì thế, the impurities can be directly sent to the liquid storage chamber. No need to penetrate through the filter element. Cuối cùng, we discharge them through the drain valve.
The middle filter element adopts high-quality polymer filter material. It has a certain adsorption capacity for impurities such as oil mist. So it fully guarantees the filtering effect. Part of the compressed air purges the inner wall from top to bottom. So it can effectively eliminate impurities. Đồng thời, it reduces the resistance of the filter element to the compressed air.
Solid and liquid droplets are intercepted by in line compressed air filter. Then agglomerates on the surface of the filter element (inside and outside). They settle to the bottom of the coalescing filter by gravity. Cuối cùng, we exhaust impurities and water by automatic drain or manually. Như vậy, we get the pure compressed air.
How to Install And Use The Compressed Air Line Filter System Right
(1) Install Air Compressor Coalescing Filters
- Trước hết, wrap the manual valve with the tape. And then assemble it to the outer housing of the in line compressed air filter.
- thứ hai, install the filter within the specified pressure and temperature range.
- thứ ba, usually install filters after the aftercooler and the air storage tank.
- Ngoài ra, we can’t install the filter after the quick opening valve. Bên cạnh đó, we need to add an air receiver tank to balance pressure fluctuations. Cũng, prevents the impact phenomenon caused by backflow.
- Before installing the filter, it is necessary to thoroughly purge the connection pipes. So it can prevent impurities from contaminating the compressed air.
- Install correctly according to the direction of the inlet and outlet.
- Cuối cùng, need to install all levels of the air compressor coalescing filter in the correct order.
(2) Use The Compressor Water, Dust, Oil Filters
- Do not use only high-precision filters. Cũng, need to install the pre-filter. It’s best to use a compressed air filter system with different precisions together.
- The filter element is the main part. When working, regularly check the pressure drop of the inlet and outlet air. Our filter has an initial pressure drop of 0.2 quán ba. The pressure drop will increase gradually with the use of time. When it reaches 0.4 quán ba, it means that the filter element has been blocked by dirt. So we should replace it in time. Usually not to use more than 8000 giờ.
- The inlet air temperature of the filter should not exceed 80℃. Ngoài ra, the working pressure cannot exceed 16 quán ba. Cũng, there must be no corrosive gas.
- This is an in-line compressed air filter without an automatic drain. Vì thế, open the ball valve regularly to discharge the accumulated water.
câu hỏi thường gặp
Q1: Your filter does not with auto drain. Could you also manufacture it with an automatic drain?
A1: Chắc chắn. This is with a manual drain valve. But we also produce the compressed air filter with auto drain.
quý 2: Are you a trader or factory of compressed air line filters?
A2: We are a top-quality manufacturer of compressed air filters. Tất nhiên rồi, we also produce refrigerated air dryers and desiccant air dryers.
Q3: Can you also produce a high-pressure compressed air filter?
A3: Chắc chắn. The maximum pressure of our regular filter is 1.6MPa. And we also customize high-pressure filters, such as 25bar, 40quán ba, vân vân.
Q4: Can we put my logo and stickers onto the filters?
A4: Đúng. We are an OEM filter factory. And we can print your logo and stickers on the coalescing filters.
Q5: Do your filters have MOQ?
A5: KHÔNG. You can only buy only one compressed air line filter for the test.